Product Description
Product Description
Spare parts tensioner pulley 16603-38571 for LAND CRUISER URJ2.2
Company Profile
ZheJiang Mighty Machinery Co. Ltd is a professional manufacturer of auto bearings for more than 20 years. We provide a one-stop service for our customers. Our main products include wheel bearings & hub assembly, belt tensioners, clutch release bearings, and other parts.
Relying on the professional and rich manufacturing experience and many substantial factories which stable cooperated for many years, Mighty suppliers customers high-quality products at very competitive prices.
Customer satisfaction is our First Priority, We adhere to the concept of ” Quality First, Customer First”. We will continue to provide high-quality products and the best services to our customers and build up CHINAMFG long-time friendship partners.
Exhibitions
Our Advantages
More than 20 years of manufacturing and exporting experience
OEM manufacturing available
Full range, large stock
Quickly feedback
One year warranty
One-stop service
On-time delivery
Packaging & Shipping
| Packaging Details | 1 piece in a single box 2 boxes in a carton 30 cartons in a pallet |
| Nearest Port | ZheJiang or HangZhou |
| Lead Time | For stock parts: 1-5 days. If no stock parts: <20 pcs: 15-30 days ≥20 pcs: to be negotiated. |
OUR SERVICES
– We have more than 20 years’ experience in auto bearings fields.
– Excellent quality control is 1 of our main principles
– We offer OEM service, accept customer labels, and develop the product with your drawings or samples
– Any questions will get a response within 24 hours.
FAQ
1. What’s the minimum order quantity?
We don’t have the minimum order quantity. We can also provide free samples, but you need to pay the freight.
2. Do you provide ODM&OEM order service?
Yes, we provide ODM&OEM services to customers around the world, and we can customize different brands and different sizes of packaging boxes according to customers’ requirements.
3. After-sales service and warranty time
We guarantee that our products will be free from defects in materials and workmanship within 12 months from the date of delivery. The warranty is void due to improper use, incorrect installation, and physical damage.
4. How to place an order?
Send us an email of the models, brand, quantity, consignee information, model of transportation, and payment
Confirm payment and arrange the production.
5. What are your packing conditions?
We use standardized export packaging and environmental protection packaging materials. If you have a legally registered patent, we will package the goods in your brand box after receiving your authorization
6. What are your payment terms?
T/T is 30% of the payment in advance and 70% balance before delivery. Before you pay the balance, we will show you photos or videos of the products and packaging.
7. How long is your delivery time?
The delivery time of the sample order is 3-5 days, and that of a batch order is 5-45 days. The exact delivery time depends on the item and the quantity you ordered.
8. Do you test all products before delivery?
Yes, according to ISO standards, we have professional Q/C personnel, precision testing instruments, and an internal inspection system. We control the quality of every process from material receiving to packaging to ensure that you receive high-quality products
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Can you explain the impact of tensioner rollers on the overall drivability of vehicles?
Tensioner rollers play a crucial role in the overall drivability of vehicles, particularly in systems that utilize belts for power transmission. The design and performance of tensioner rollers have several key impacts on the drivability of vehicles. Here’s a detailed explanation of their effects:
1. Reliable Power Transmission:
Tensioner rollers help maintain proper tension in the belts used for power transmission. By ensuring the right amount of tension, tensioner rollers prevent belt slippage, which is vital for reliable power transmission. Reliable power transmission improves the overall drivability of vehicles by ensuring smooth acceleration, consistent operation of accessories (such as the alternator, air conditioning compressor, and power steering pump), and optimal performance of the engine-driven components.
2. Minimized Belt Noise and Vibration:
Well-designed tensioner rollers contribute to reducing belt noise and vibration. Excessive belt noise and vibration can negatively impact the drivability of vehicles, causing discomfort to occupants and indicating potential issues with the belt system. Tensioner rollers with proper damping mechanisms and optimized design help minimize noise and vibration, enhancing the overall driving experience.
3. Enhanced Engine Efficiency:
Efficient power transmission is vital for optimizing engine performance and fuel efficiency. Tensioner rollers maintain proper tension in the belts, ensuring efficient power transfer from the engine to the driven components. By reducing belt slippage and maintaining optimal tension, tensioner rollers help maximize the efficiency of the engine, leading to improved fuel economy and overall drivability.
4. Prevented Belt System Failures:
Tensioner rollers play a critical role in preventing belt system failures. They help extend the lifespan of belts by reducing wear and preventing excessive stress or strain on the belts. By maintaining proper tension and alignment, tensioner rollers minimize the risk of belt damage, premature wear, or sudden belt failure. Preventing belt system failures ensures uninterrupted power transmission, preventing drivability issues and potential breakdowns.
5. Reduced Maintenance Requirements:
Properly functioning tensioner rollers can reduce the maintenance requirements of the belt system. By maintaining optimal tension and alignment, tensioner rollers help minimize wear and prolong the lifespan of belts and other components. This reduces the frequency of belt replacements, adjustments, and related maintenance tasks, contributing to improved drivability by reducing downtime and maintenance costs.
6. Improved Belt System Durability:
Tensioner rollers with robust design and high-quality materials enhance the durability of the belt system. They withstand the demands of the operating conditions, such as temperature variations, engine vibrations, and belt loads. Improved durability of the belt system ensures long-lasting performance, minimizing the risk of unexpected failures or drivability issues due to worn-out or damaged belts.
7. Compliance with Manufacturer Specifications:
Tensioner rollers that meet the manufacturer’s specifications and recommendations contribute to optimal drivability. Automotive manufacturers often design and specify tensioner rollers that are compatible with their specific engine and accessory systems. Using tensioner rollers that comply with these specifications ensures proper fitment, operation, and performance, promoting optimal drivability of vehicles.
In summary, tensioner rollers have a significant impact on the overall drivability of vehicles. They ensure reliable power transmission, minimize belt noise and vibration, enhance engine efficiency, prevent belt system failures, reduce maintenance requirements, improve belt system durability, and comply with manufacturer specifications. Investing in high-quality tensioner rollers and ensuring their proper functioning can greatly enhance the drivability, performance, and reliability of vehicles.
How does the design of tensioner rollers impact the overall efficiency of belt-driven systems?
The design of tensioner rollers plays a significant role in determining the overall efficiency of belt-driven systems. Various design factors influence the performance, reliability, and energy efficiency of the system. Here’s a detailed explanation of how the design of tensioner rollers impacts the overall efficiency:
1. Friction and Energy Loss:
The design of tensioner rollers affects the amount of friction generated between the roller and the belt. Excessive friction can result in energy loss and reduced efficiency. Tensioner rollers with smooth surfaces, low-friction materials, and optimal contact area reduce friction, minimizing energy loss in the system. Well-designed tensioner rollers help maximize power transmission efficiency by reducing frictional losses.
2. Bearing Design and Lubrication:
The design of the bearings used in tensioner rollers influences the overall efficiency of the system. High-quality bearings with low friction and proper lubrication minimize power losses due to bearing friction. Well-designed tensioner rollers incorporate efficient bearing arrangements, such as sealed or lubricated-for-life bearings, to reduce friction and improve overall system efficiency.
3. Weight and Inertia:
The weight and inertia of tensioner rollers can impact the system’s efficiency, especially in high-speed applications. Heavier tensioner rollers require more energy to accelerate and decelerate, resulting in increased power consumption. Well-designed tensioner rollers optimize their weight and inertia to minimize energy losses associated with rotational motion, improving the overall efficiency of the belt-driven system.
4. Material Selection:
The choice of materials for tensioner rollers can significantly impact system efficiency. Materials with low friction coefficients, high strength, and good wear resistance help reduce energy losses and improve overall efficiency. Well-designed tensioner rollers utilize materials that minimize internal friction, reduce wear on the belt, and enhance power transmission efficiency.
5. Dynamic Tension Control:
Some tensioner roller designs incorporate dynamic tension control mechanisms that adapt to changes in operating conditions. These mechanisms adjust the tension in real-time, optimizing the belt’s grip and reducing power losses due to slippage or excessive tension. Tensioner rollers with advanced tension control features help maintain optimal tension levels, improving overall system efficiency.
6. Alignment and Belt Tracking:
Proper alignment and belt tracking are essential for efficient power transmission and reduced wear. Tensioner rollers with well-designed alignment features ensure that the belt remains properly aligned with the pulleys throughout its operation. This minimizes energy losses resulting from misalignment, reduces belt wear, and improves the overall efficiency of the belt-driven system.
7. Durability and Maintenance:
The design of tensioner rollers can impact their durability and maintenance requirements. Well-designed tensioner rollers are built to withstand the rigors of the application, reducing the need for frequent replacements. Additionally, easy-to-maintain designs with accessible components simplify maintenance tasks, minimizing downtime and improving the overall efficiency of the belt-driven system.
8. Compliance with Industry Standards:
Designing tensioner rollers to comply with industry standards and specifications ensures that they meet performance and efficiency requirements. Standards such as ISO or ANSI define specifications for tensioner roller design, load capacity, and efficiency. Tensioner rollers designed and manufactured to meet these standards are more likely to contribute to the overall efficiency of the belt-driven system.
In summary, the design of tensioner rollers has a significant impact on the overall efficiency of belt-driven systems. Factors such as friction reduction, bearing design, weight and inertia optimization, material selection, dynamic tension control, alignment and belt tracking, durability, maintenance, and compliance with industry standards all contribute to improving system efficiency. Well-designed tensioner rollers help minimize energy losses, reduce wear, and enhance power transmission efficiency, resulting in more efficient and reliable belt-driven systems.
How do tensioner rollers differ from other components in a vehicle’s belt drive system?
Tensioner rollers in a vehicle’s belt drive system have distinct characteristics that set them apart from other components. Here’s a detailed explanation of how tensioner rollers differ from other components in a vehicle’s belt drive system:
1. Function:
Tensioner rollers are specifically designed to maintain proper tension in belts within the vehicle’s belt drive system. Their primary function is to apply the necessary force to keep the belts properly tensioned, ensuring efficient power transmission and preventing slippage. Other components in the belt drive system, such as pulleys or idler pulleys, have different functions like redirecting the belt’s path or guiding it around various engine accessories.
2. Design:
Tensioner rollers, also known as belt tensioners or idler pulleys, typically consist of a pulley-like structure mounted on a spring-loaded arm or bracket. They have a smooth or grooved surface that comes into contact with the belt. The design allows the tensioner roller to rotate freely on bearings or bushings, accommodating the movement of the belt and maintaining the desired tension. In contrast, other components in the belt drive system, such as crankshaft pulleys or accessory pulleys, have different shapes and configurations depending on their specific tasks.
3. Tension Adjustment:
Tensioner rollers are designed to automatically adjust the tension in the belts. They can compensate for belt stretch or wear by adapting their position and maintaining the desired tension level. This self-adjusting feature ensures consistent belt tension throughout the vehicle’s operation. In contrast, other components in the belt drive system usually have a fixed position and do not actively contribute to tension adjustment.
4. Location:
Tensioner rollers are typically positioned at strategic locations within the belt drive system to optimize tensioning. They are often placed in locations where the belt’s tension tends to decrease due to the movement of different engine accessories. This placement allows the tensioner rollers to provide the necessary tension and prevent belt slippage. Other components, such as crankshaft pulleys or accessory pulleys, have specific positions based on their roles in driving the various engine accessories.
5. Maintenance and Replacement:
Tensioner rollers require regular maintenance and inspection to ensure their proper functioning. They may need lubrication, and their condition should be checked for signs of wear, damage, or misalignment. If a tensioner roller is found to be faulty or no longer providing adequate tension, it should be promptly replaced to prevent belt-related issues. Other components in the belt drive system may have their maintenance requirements and replacement intervals based on their specific design and usage.
6. Impact on Belt Performance:
Tensioner rollers have a direct impact on belt performance by maintaining the correct tension. They help prevent belt slippage, ensure optimal power transmission, and contribute to the overall efficiency and reliability of the belt drive system. Other components, although crucial for the system’s operation, may not have the same direct influence on belt tension and performance.
In summary, tensioner rollers differ from other components in a vehicle’s belt drive system in terms of their function, design, tension adjustment capabilities, location, maintenance requirements, and impact on belt performance. Understanding these differences is important for effectively maintaining and optimizing the performance of the belt drive system in a vehicle.
<img src="https://img.hzpt.com/img/Shaftcollar/Shaftcollar-1.webp" alt="China manufacturer Auto Spare Parts Tensioner Pulley 16603-38010 for Land Cruiser Urj200 Gx460 Urj150 Lx570 Urj201 “><img src="https://img.hzpt.com/img/Shaftcollar/Shaftcollar-2.webp" alt="China manufacturer Auto Spare Parts Tensioner Pulley 16603-38010 for Land Cruiser Urj200 Gx460 Urj150 Lx570 Urj201 “>
editor by Dream 2024-10-31