Product Description
Solid Ceramic Pulley (KC108-C05) Od 40mm/Ceramic Xihu (West Lake) Dis. Roller (ceramic roller bearing)
Ceramic roller (Alumina ceramic roller) ceramic guide roller China supplier, China manufacturer.
Coil winding wire guide pulley(Ceramic roller) is used for enamel insulated wire or silk thread appropriate amount guiding, the China circle makes from precise ceramics, the surface smoothness that the China marks with a circle reaches Ra 0.2, moves up and down when rotating being smaller than 0.15, material selects and uses 99%’s AL2O3, hardness HRa 88, density 3.85.
We offer other specifications and special products as your request.
| Place of Origin: | HangZhou, China |
| Brand Name: | KIMCHEN |
| Material: | 99% AL2O3; 95% AL2O3 |
| Application: | Ceramic guide for wire |
| Polish: | Fine Polish degree Ra0.2 |
| Hardness: | ≥HRA89 |
| Volume Density: | ≥3.88 |
| Bending Strength: | ≥340 Mpa |
| Color: | Ivory, white, red |
| Molding Method: | LOW PRESSURE IN JECTION |
| Minimum Order Quantity: | 50 Pcs |
| Packaging Details: | Carton with foam |
| Delivery Time: | 3-5 days,Depends on model and stock |
Relative Product Recommend
Company Profile
KIM CHEN INDUSTRY INTL LIMITED was founded in 2001, It is located in HangZhou City.
We specialize in the manufacture and RD of the component which is used in coil of wire and tension systems, textile machinery and electrical industry Precision Ceramics, automatic lathe products, precision machining manufacturing and water jet technology. Our company has more than 100 employees, of which nearly 20 technical staff.
With a strong technical force, professional processing equipment, we devote ourselves and development of the component which is used in coil of wire. We have accumulated rich processing experience in the Deep-processing of the super-hard alloy, Crystal Gem and Precision Ceramic. Our technology is improving day by day…We can be tailored to customer specifications of the various nozzles. Various products have been widely used in various types of electronics, machinery, textile and other equipment, its excellent performance and the reliable quality has fully met the international standards; One of the parts of precision grinding technology and quality standards even more than the international peer level.
After a few years development of the coil winding tension system and the production of the 2 series of 10multiple specifications tensioner, after the listing of products, we gain customer recognition with an annual output-5, 000 sets. At the same time we are exploring the development of new industrial categories, through the introduction of advanced international machine tool equipment, we have a certain production scale in the field of automatic lathe products, therefore we have the ability to undertake all types of non-standard nut (column), posts and large quantities of shaft processing with the stable and reliable product quality.
We manufacture only No Lead Green Products to protect our environment in order to fulfill our moral responsibility as a member of this earth.
We always adhere to quality first, technology first, service first, customer first to pragmatic, scientific management, innovation and integrity, excellence, management philosophy. The company not only selling products all over the country and exported to Southeast Asia, the Middle East, Europe and more than 20 countries and regions. In the companys leadership and staff of the joint efforts of the rapid development of the gold honesty CHINAMFG INDUSTRY INTL LIMITED. Sincerely hope to strong technical advantage, advanced management, quality performance and perfect after-sales service and work closely with customers home and abroad hand in hand, create brilliant future!
Continuous Development and Conscious Operation is our long term goal. We hope to develop properous collaboration with you in the future.
Certifications
Our Advantages
1:Nice Price with Nice Quality
2:Fast and best serive
3:Fast Delivery
4: Professional Experierence
5:Strong and Good package
FAQ
1.Q:Are you a factory or trading company?
A:We are a professional manufacturer.
2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province.
3.Q:How can I get a sample to test your quality?
A:The sample is available,for more detail, welcome to talk with us.
4.Q:How about your payment method?
A:TT,Paypal ,Online
5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after confirm the order.
6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.
7:Q: How about the delivery method?
Goods are usually shipped by air or sea via DHL,UPS,FEDEX,TNT. If you have a warehouse in China, we can also deliver the goods to your warehouse.
8:Q: What is your main product?
A: We are support one-stop winding parts,for more product, demand, welcome to send inquiry and contact us ,thank you .
Welcome to send inquiry to us, we will provide professional service and solution to you asap
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| After-sales Service: | on Line |
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| Warranty: | 6month |
| Logo Printing: | Without Logo Printing |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you provide insights into the importance of proper tensioner roller alignment?
Proper tensioner roller alignment is of utmost importance in a belt drive system as it directly affects the system’s functionality, performance, and longevity. Here are detailed insights into the importance of proper tensioner roller alignment:
1. Optimal Belt Tension:
Proper tensioner roller alignment ensures optimal belt tension, which is crucial for the efficient operation of the belt drive system. When the tensioner roller is correctly aligned, it applies the appropriate tension to the belt, keeping it properly tensioned and preventing excessive slack or tightness. Optimal belt tension ensures efficient power transfer, minimizes belt slippage, reduces wear on the belt and other components, and maximizes the overall performance of the system.
2. Prevents Belt Misalignment:
Tensioner roller alignment plays a vital role in preventing belt misalignment. Misalignment occurs when the belt deviates from its intended path, causing it to run off-center or make contact with adjacent components. Improper tensioner roller alignment can introduce lateral forces on the belt, leading to misalignment. Belt misalignment can result in reduced power transmission efficiency, increased wear on the belt and pulleys, and the generation of noise and vibrations. Proper tensioner roller alignment helps maintain the belt’s alignment, ensuring smooth operation and minimizing the risk of misalignment-related issues.
3. Reduces Belt Wear and Failure:
Proper tensioner roller alignment helps minimize belt wear and failure. Misalignment can cause the belt to rub against the pulleys or other components, resulting in accelerated wear and damage to the belt. Excessive wear can lead to belt stretching, cracking, or even premature failure. By ensuring proper tensioner roller alignment, the belt remains in its intended position, reducing friction, wear, and the risk of belt failure. This extends the lifespan of the belt and minimizes the need for frequent replacements, resulting in cost savings and improved system reliability.
4. Minimizes Noise and Vibration:
Correct tensioner roller alignment contributes to reduced noise and vibration levels in the belt drive system. Misalignment can cause the belt to oscillate, vibrate, or produce noise as it rubs against the pulleys or other components. These vibrations and noise can be transmitted throughout the system, leading to discomfort, increased wear on components, and a decrease in overall system efficiency. Proper tensioner roller alignment ensures smooth belt operation, minimizing vibrations and noise, and providing a quieter and more comfortable working environment.
5. Improves System Efficiency:
Proper tensioner roller alignment improves the overall efficiency of the belt drive system. Misalignment can result in energy losses due to increased friction, belt slippage, or inefficient power transfer. When the tensioner roller is correctly aligned, it helps maintain optimal belt contact with the pulleys, reducing energy losses and ensuring efficient power transmission. Improved system efficiency leads to reduced energy consumption, increased productivity, and cost savings over the long term.
6. Ensures Reliable Performance:
Tensioner roller alignment is critical for ensuring reliable performance of the belt drive system. Misalignment can lead to unexpected system failures, breakdowns, or unplanned downtime. Proper tensioner roller alignment helps maintain the overall stability and reliability of the system, reducing the risk of sudden failures or disruptions. By ensuring reliable performance, proper tensioner roller alignment contributes to increased productivity, improved operational efficiency, and enhanced system longevity.
7. Facilitates Maintenance and Service:
Proper tensioner roller alignment simplifies maintenance and service tasks. When the tensioner roller is correctly aligned, it is easier to access and adjust, allowing for straightforward tension adjustments or replacement when necessary. Maintenance personnel can quickly identify and address any alignment issues, ensuring that the system remains in optimal working condition. Proper tensioner roller alignment facilitates efficient maintenance practices, reduces downtime during servicing, and enhances the overall serviceability of the belt drive system.
In summary, proper tensioner roller alignment is crucial for the optimal performance, longevity, and reliability of a belt drive system. It ensures optimal belt tension, prevents misalignment, reduces wear on the belt, minimizes noise and vibration, improves system efficiency, and facilitates maintenance and service. By giving due attention to tensioner roller alignment, system operators can maximize the benefits of their belt drive systems and avoid potential issues that can arise from misalignment.
Can tensioner rollers be customized for specific industries or machinery configurations?
Yes, tensioner rollers can be customized to suit specific industries or machinery configurations. The ability to customize tensioner rollers allows for optimal performance and compatibility with unique requirements. Here are some aspects to consider:
1. Size and Dimensions:
Tensioner rollers can be customized to meet specific size and dimensional requirements. This includes variations in diameter, width, and overall dimensions to ensure proper fit and alignment within the machinery or system. Custom sizing ensures that the tensioner roller integrates seamlessly with other components and accommodates the available space constraints.
2. Load Capacity:
Industries and machinery configurations can have varying load capacities based on the application’s demands. Customized tensioner rollers can be designed to handle specific load requirements, ensuring they can support the intended loads without compromising performance or longevity. This customization helps prevent premature wear or failure due to excessive loads.
3. Material Selection:
Tensioner rollers can be customized by selecting materials that are best suited for the specific industry or machinery configuration. Different materials offer varying properties such as strength, durability, resistance to heat, chemicals, or abrasion. Customization allows for the selection of materials that can withstand the unique environmental conditions and operational demands of the application.
4. Coatings and Surface Treatments:
Customization of tensioner rollers also includes the application of coatings or surface treatments to enhance their performance and durability. Coatings such as ceramic, rubber, or Teflon can provide increased wear resistance, reduce friction, and improve the lifespan of the tensioner roller. Customized surface treatments can enhance corrosion resistance or provide specific surface properties required for the application.
5. Mounting and Adjustment Mechanisms:
Tensioner rollers can be customized to incorporate specific mounting and adjustment mechanisms based on the machinery or system configuration. This includes options for adjustable mounting positions, tension adjustment features, or quick-release mechanisms for easy installation, maintenance, and tension adjustments. Customized mounting and adjustment mechanisms ensure optimal functionality and ease of use.
6. Special Features and Accessories:
Depending on the industry or machinery requirements, tensioner rollers can be customized with special features and accessories. These may include additional bearings, seals, or guards to enhance protection, improve performance, or meet specific safety standards. Customized tensioner rollers can also incorporate sensors or monitoring systems to enable condition monitoring and predictive maintenance.
7. Compliance with Industry Standards:
Customized tensioner rollers can be designed to comply with specific industry standards, regulations, or certifications. Industries such as automotive, aerospace, or food processing may have stringent requirements that need to be met. Customization ensures that tensioner rollers meet the necessary standards and provide reliable performance within the specified guidelines.
In summary, tensioner rollers can be customized to suit specific industries or machinery configurations. Customization allows for tailoring the size, load capacity, material selection, coatings, mounting mechanisms, special features, and compliance with industry standards. By customizing tensioner rollers, industries can ensure optimal performance, longevity, and compatibility with their unique requirements.
Are there specific applications where tensioner rollers are essential for proper belt operation?
Yes, there are specific applications where tensioner rollers are essential for proper belt operation. Tensioner rollers play a critical role in maintaining optimal belt performance and are particularly important in the following applications:
1. High-Torque Systems:
In applications where high torque is involved, such as heavy machinery or industrial equipment, tensioner rollers are essential for proper belt operation. High torque can exert significant forces on belts, leading to increased tension and potential belt slippage. Tensioner rollers help maintain the correct tension, ensuring secure power transmission and preventing belt failures or damage in these demanding applications.
2. Variable-Speed Drives:
In applications where variable speed is required, such as in automotive engines or industrial machinery, tensioner rollers are crucial for proper belt operation. Variable-speed drives often rely on belt drive systems to adjust the speed of driven components. Tensioner rollers help maintain consistent belt tension, allowing for smooth speed adjustments and reliable operation across different speed ranges.
3. Long Belt Lengths:
In applications that involve long belt lengths, such as conveyor systems or large-scale manufacturing equipment, tensioner rollers are essential. Long belts are prone to stretching and sagging, which can cause misalignment and decreased power transmission efficiency. Tensioner rollers help counteract belt stretch, maintaining the proper tension and alignment over extended distances, ensuring optimal belt operation in these applications.
4. High-Speed Applications:
For high-speed applications, such as in racing vehicles, aircraft engines, or industrial machinery with rapid rotational speeds, tensioner rollers are vital for proper belt operation. High speeds can generate significant centrifugal forces that impact belt tension and introduce vibrations. Tensioner rollers help maintain the necessary tension, absorb vibrations, and prevent belt slippage, ensuring reliable and efficient power transmission at high speeds.
5. Challenging Environments:
In applications exposed to challenging environments, such as off-road vehicles, construction machinery, or marine equipment, tensioner rollers are essential for proper belt operation. Harsh conditions, including dust, dirt, moisture, and temperature variations, can accelerate belt wear and affect performance. Tensioner rollers help maintain optimal belt tension, reducing the risk of belt damage and ensuring reliable operation in these demanding environments.
6. Multi-Belt Systems:
Applications that utilize multi-belt systems, such as heavy-duty trucks, agricultural machinery, or printing presses, require tensioner rollers for proper belt operation. Multi-belt systems often have several belts driving different components or accessories. Tensioner rollers help maintain individual belt tension and overall system balance, preventing belt slippage, ensuring consistent power transmission, and optimizing the performance of the entire system.
7. High-Precision Applications:
In applications that demand high precision, such as CNC machines, robotics, or medical equipment, tensioner rollers are essential for proper belt operation. These applications require accurate and reliable power transmission to ensure precise movements or operations. Tensioner rollers help maintain the correct belt tension, minimizing variations and ensuring consistent performance in high-precision operations.
In summary, tensioner rollers are essential for proper belt operation in various specific applications, including high-torque systems, variable-speed drives, long belt lengths, high-speed applications, challenging environments, multi-belt systems, and high-precision applications. Incorporating tensioner rollers in these applications is crucial for maintaining optimal belt performance, preventing belt failures, and ensuring reliable and efficient operation of the belt drive systems.
editor by Dream 2024-04-23