Product Description
Solid Ceramic Pulley Ceramic Xihu (West Lake) Dis. Roller (ceramic roller bearing)
Ceramic roller (Alumina ceramic roller) ceramic guide roller China supplier, China manufacturer.
Coil winding wire guide pulley(Ceramic roller) is used for enamel insulated wire or silk thread appropriate amount guiding, the China circle makes from precise ceramics, the surface smoothness that the China marks with a circle reaches Ra 0.2, moves up and down when rotating being smaller than 0.15, material selects and uses 99%’s AL2O3, hardness HRa 88, density 3.85.
We offer other specifications and special products as your request.
Place of Origin: | HangZhou, China |
Brand Name: | KIMCHEN |
Material: | 99% AL2O3; 95% AL2O3 |
Application: | Ceramic guide for wire |
Polish: | Fine Polish degree Ra0.2 |
Hardness: | ≥HRA89 |
Volume Density: | ≥3.88 |
Bending Strength: | ≥340 Mpa |
Color: | Ivory, white, red |
Molding Method: | LOW PRESSURE IN JECTION |
Minimum Order Quantity: | 50 Pcs |
Packaging Details: | Carton with foam |
Delivery Time: | 3-5 days,Depends on model and stock |
Relative Product Recommend
Company Profile
KIM CHEN INDUSTRY INTL LIMITED was founded in 2001, It is located in HangZhou City.
We specialize in the manufacture and RD of the component which is used in coil of wire and tension systems, textile machinery and electrical industry Precision Ceramics, automatic lathe products, precision machining manufacturing and water jet technology. Our company has more than 100 employees, of which nearly 20 technical staff.
With a strong technical force, professional processing equipment, we devote ourselves and development of the component which is used in coil of wire. We have accumulated rich processing experience in the Deep-processing of the super-hard alloy, Crystal Gem and Precision Ceramic. Our technology is improving day by day…We can be tailored to customer specifications of the various nozzles. Various products have been widely used in various types of electronics, machinery, textile and other equipment, its excellent performance and the reliable quality has fully met the international standards; One of the parts of precision grinding technology and quality standards even more than the international peer level.
After a few years development of the coil winding tension system and the production of the 2 series of 10multiple specifications tensioner, after the listing of products, we gain customer recognition with an annual output-5, 000 sets. At the same time we are exploring the development of new industrial categories, through the introduction of advanced international machine tool equipment, we have a certain production scale in the field of automatic lathe products, therefore we have the ability to undertake all types of non-standard nut (column), posts and large quantities of shaft processing with the stable and reliable product quality.
We manufacture only No Lead Green Products to protect our environment in order to fulfill our moral responsibility as a member of this earth.
We always adhere to quality first, technology first, service first, customer first to pragmatic, scientific management, innovation and integrity, excellence, management philosophy. The company not only selling products all over the country and exported to Southeast Asia, the Middle East, Europe and more than 20 countries and regions. In the companys leadership and staff of the joint efforts of the rapid development of the gold honesty CHINAMFG INDUSTRY INTL LIMITED. Sincerely hope to strong technical advantage, advanced management, quality performance and perfect after-sales service and work closely with customers home and abroad hand in hand, create brilliant future!
Continuous Development and Conscious Operation is our long term goal. We hope to develop properous collaboration with you in the future.
Certifications
Our Advantages
1:Nice Price with Nice Quality
2:Fast and best serive
3:Fast Delivery
4: Professional Experierence
5:Strong and Good package
FAQ
1.Q:Are you a factory or trading company?
A:We are a professional manufacturer.
2.Q:Where is your factory located?
A:Our factory is located in HangZhou, ZheJiang Province.
3.Q:How can I get a sample to test your quality?
A:The sample is available,for more detail, welcome to talk with us.
4.Q:How about your payment method?
A:TT,Paypal ,Online
5.Q:When can you deliver the goods?
A:If stock available, we can deliver it within 2 days. If not, that would be 5-7 working days after confirm the order.
6.Q:Does your company accept OEM or ODM production?
A:Yes, we are experienced in operating OEM & ODM, just send the detailed requirements.
7:Q: How about the delivery method?
Goods are usually shipped by air or sea via DHL,UPS,FEDEX,TNT. If you have a warehouse in China, we can also deliver the goods to your warehouse.
8:Q: What is your main product?
A: We are support one-stop winding parts,for more product, demand, welcome to send inquiry and contact us ,thank you .
Welcome to send inquiry to us, we will provide professional service and solution to you asap
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After-sales Service: | on Line |
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Warranty: | 6month |
Logo Printing: | Without Logo Printing |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample Please contact us to confirm the model
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you explain the impact of tensioner rollers on the overall drivability of vehicles?
Tensioner rollers play a crucial role in the overall drivability of vehicles, particularly in systems that utilize belts for power transmission. The design and performance of tensioner rollers have several key impacts on the drivability of vehicles. Here’s a detailed explanation of their effects:
1. Reliable Power Transmission:
Tensioner rollers help maintain proper tension in the belts used for power transmission. By ensuring the right amount of tension, tensioner rollers prevent belt slippage, which is vital for reliable power transmission. Reliable power transmission improves the overall drivability of vehicles by ensuring smooth acceleration, consistent operation of accessories (such as the alternator, air conditioning compressor, and power steering pump), and optimal performance of the engine-driven components.
2. Minimized Belt Noise and Vibration:
Well-designed tensioner rollers contribute to reducing belt noise and vibration. Excessive belt noise and vibration can negatively impact the drivability of vehicles, causing discomfort to occupants and indicating potential issues with the belt system. Tensioner rollers with proper damping mechanisms and optimized design help minimize noise and vibration, enhancing the overall driving experience.
3. Enhanced Engine Efficiency:
Efficient power transmission is vital for optimizing engine performance and fuel efficiency. Tensioner rollers maintain proper tension in the belts, ensuring efficient power transfer from the engine to the driven components. By reducing belt slippage and maintaining optimal tension, tensioner rollers help maximize the efficiency of the engine, leading to improved fuel economy and overall drivability.
4. Prevented Belt System Failures:
Tensioner rollers play a critical role in preventing belt system failures. They help extend the lifespan of belts by reducing wear and preventing excessive stress or strain on the belts. By maintaining proper tension and alignment, tensioner rollers minimize the risk of belt damage, premature wear, or sudden belt failure. Preventing belt system failures ensures uninterrupted power transmission, preventing drivability issues and potential breakdowns.
5. Reduced Maintenance Requirements:
Properly functioning tensioner rollers can reduce the maintenance requirements of the belt system. By maintaining optimal tension and alignment, tensioner rollers help minimize wear and prolong the lifespan of belts and other components. This reduces the frequency of belt replacements, adjustments, and related maintenance tasks, contributing to improved drivability by reducing downtime and maintenance costs.
6. Improved Belt System Durability:
Tensioner rollers with robust design and high-quality materials enhance the durability of the belt system. They withstand the demands of the operating conditions, such as temperature variations, engine vibrations, and belt loads. Improved durability of the belt system ensures long-lasting performance, minimizing the risk of unexpected failures or drivability issues due to worn-out or damaged belts.
7. Compliance with Manufacturer Specifications:
Tensioner rollers that meet the manufacturer’s specifications and recommendations contribute to optimal drivability. Automotive manufacturers often design and specify tensioner rollers that are compatible with their specific engine and accessory systems. Using tensioner rollers that comply with these specifications ensures proper fitment, operation, and performance, promoting optimal drivability of vehicles.
In summary, tensioner rollers have a significant impact on the overall drivability of vehicles. They ensure reliable power transmission, minimize belt noise and vibration, enhance engine efficiency, prevent belt system failures, reduce maintenance requirements, improve belt system durability, and comply with manufacturer specifications. Investing in high-quality tensioner rollers and ensuring their proper functioning can greatly enhance the drivability, performance, and reliability of vehicles.
What role do tensioner rollers play in ensuring proper alignment and tension in belt systems?
Tensioner rollers play a crucial role in ensuring proper alignment and tension in belt systems. They perform several key functions that contribute to the overall performance and reliability of belt-driven systems. Here’s a detailed explanation:
1. Maintaining Proper Belt Tension:
Tensioner rollers help maintain the optimal tension in belts. Proper tension is essential for efficient power transmission and preventing belt slippage. Tensioner rollers exert a controlled amount of pressure on the belt, ensuring it remains tensioned within the desired range. By maintaining proper belt tension, tensioner rollers help prevent power loss, slippage, and premature wear of the belt.
2. Absorbing Belt Vibrations:
Vibrations can occur in belt systems due to imbalances, misalignments, or variations in load. These vibrations can lead to increased wear, noise, and reduced belt life. Tensioner rollers are designed to absorb and dampen vibrations, minimizing their impact on the belt. By reducing vibrations, tensioner rollers help maintain proper alignment and tension, enhancing the performance and longevity of the belt system.
3. Reducing Belt Misalignment:
Proper belt alignment is critical for optimal performance and longevity. Tensioner rollers play a role in maintaining belt alignment by exerting consistent pressure on the belt and guiding it along the intended path. They help prevent lateral movement and ensure that the belt remains centered on the pulleys. By minimizing belt misalignment, tensioner rollers reduce wear, noise, and the risk of premature belt failure.
4. Compensating for Belt Stretch:
Belts can experience stretch over time due to the mechanical stresses they undergo during operation. Belt stretch can result in reduced tension and compromised power transmission. Tensioner rollers are designed to compensate for belt stretch by applying additional tension to maintain the desired level of belt tension. This compensation helps prevent belt slippage, excessive wear, and premature failure, ensuring proper alignment and tension in the belt system.
5. Facilitating Belt Tracking:
Proper belt tracking is essential for smooth operation and longevity of the belt system. Tensioner rollers aid in maintaining belt tracking by exerting controlled pressure and guiding the belt along the intended path. They help prevent the belt from wandering or rubbing against the pulleys or other components. By facilitating accurate belt tracking, tensioner rollers contribute to proper alignment, reduced wear, and extended belt life.
6. Supporting Belt Span:
In longer belt spans or applications with heavy loads, tensioner rollers provide support to the belt. They help prevent sagging and excessive flexing of the belt, which can lead to accelerated wear and reduced belt life. By offering support, tensioner rollers contribute to maintaining proper alignment and tension throughout the belt system.
7. Allowing Tension Adjustment:
Tensioner rollers often incorporate mechanisms that allow for tension adjustment. This feature enables fine-tuning of the belt tension to suit specific operating conditions or accommodate changes in load or temperature. Tension adjustment capability ensures that the belt system can be properly tensioned, optimizing performance, and reducing the risk of wear or slippage.
In summary, tensioner rollers play a vital role in ensuring proper alignment and tension in belt systems. They maintain proper belt tension, absorb vibrations, reduce belt misalignment, compensate for belt stretch, facilitate belt tracking, provide belt support, and allow tension adjustment. By performing these functions, tensioner rollers contribute to the overall efficiency, reliability, and longevity of belt-driven systems.
Are there specific applications where tensioner rollers are essential for proper belt operation?
Yes, there are specific applications where tensioner rollers are essential for proper belt operation. Tensioner rollers play a critical role in maintaining optimal belt performance and are particularly important in the following applications:
1. High-Torque Systems:
In applications where high torque is involved, such as heavy machinery or industrial equipment, tensioner rollers are essential for proper belt operation. High torque can exert significant forces on belts, leading to increased tension and potential belt slippage. Tensioner rollers help maintain the correct tension, ensuring secure power transmission and preventing belt failures or damage in these demanding applications.
2. Variable-Speed Drives:
In applications where variable speed is required, such as in automotive engines or industrial machinery, tensioner rollers are crucial for proper belt operation. Variable-speed drives often rely on belt drive systems to adjust the speed of driven components. Tensioner rollers help maintain consistent belt tension, allowing for smooth speed adjustments and reliable operation across different speed ranges.
3. Long Belt Lengths:
In applications that involve long belt lengths, such as conveyor systems or large-scale manufacturing equipment, tensioner rollers are essential. Long belts are prone to stretching and sagging, which can cause misalignment and decreased power transmission efficiency. Tensioner rollers help counteract belt stretch, maintaining the proper tension and alignment over extended distances, ensuring optimal belt operation in these applications.
4. High-Speed Applications:
For high-speed applications, such as in racing vehicles, aircraft engines, or industrial machinery with rapid rotational speeds, tensioner rollers are vital for proper belt operation. High speeds can generate significant centrifugal forces that impact belt tension and introduce vibrations. Tensioner rollers help maintain the necessary tension, absorb vibrations, and prevent belt slippage, ensuring reliable and efficient power transmission at high speeds.
5. Challenging Environments:
In applications exposed to challenging environments, such as off-road vehicles, construction machinery, or marine equipment, tensioner rollers are essential for proper belt operation. Harsh conditions, including dust, dirt, moisture, and temperature variations, can accelerate belt wear and affect performance. Tensioner rollers help maintain optimal belt tension, reducing the risk of belt damage and ensuring reliable operation in these demanding environments.
6. Multi-Belt Systems:
Applications that utilize multi-belt systems, such as heavy-duty trucks, agricultural machinery, or printing presses, require tensioner rollers for proper belt operation. Multi-belt systems often have several belts driving different components or accessories. Tensioner rollers help maintain individual belt tension and overall system balance, preventing belt slippage, ensuring consistent power transmission, and optimizing the performance of the entire system.
7. High-Precision Applications:
In applications that demand high precision, such as CNC machines, robotics, or medical equipment, tensioner rollers are essential for proper belt operation. These applications require accurate and reliable power transmission to ensure precise movements or operations. Tensioner rollers help maintain the correct belt tension, minimizing variations and ensuring consistent performance in high-precision operations.
In summary, tensioner rollers are essential for proper belt operation in various specific applications, including high-torque systems, variable-speed drives, long belt lengths, high-speed applications, challenging environments, multi-belt systems, and high-precision applications. Incorporating tensioner rollers in these applications is crucial for maintaining optimal belt performance, preventing belt failures, and ensuring reliable and efficient operation of the belt drive systems.
editor by Dream 2024-04-25
China Professional 20 X 25X6.35mm Sand Rubber Tension Roller Drum with Machine Tool for Sanding Band
Product Description
Sand Rubber Tension Roller Drum for Sanding Band or Sanding Circle
[Material]
Rubber drum with metal shank.
[Applications]
It is matching product of Sanding Band/Sand Circle for grinding internal surface of metal pipes.
[Applicable Industry]
Metal processing, Machine manufacture and maintenance.
[Applicable Tool]
Straight Grinder.
[Advantages]
Fast and safe, easy to handle, powerful grinding force, can bear high RPM.
[Specification]
Diam x Thickness x Shank Diam (mm) |
6.3 x 13 x 2.35 |
9.5 x 13 x 2.35 |
12.7 x 13 x 2.35 |
6.3 x 13 x 3.175 |
9.5 x 13 x 3.175 |
12.7 x 13 x 3.175 |
*Specifications beyond the list can be customized.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Matrix: | Rubber |
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Application: | Machine Tool |
Material: | Ceramic/Zirconia/Ao |
Structure: | With Connector |
Adhesive: | Resin Adhesive |
Adhesive Strength: | Hard |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What are the signs that indicate a need for tensioner roller replacement, and how can they be diagnosed?
Identifying the signs that indicate a need for tensioner roller replacement is crucial for maintaining the optimal performance and reliability of a belt drive system. Here’s a detailed explanation of the signs and diagnostic methods for determining when tensioner roller replacement is necessary:
1. Excessive Belt Slack:
If the tensioner roller has worn out or lost its tensioning capability, it may result in excessive belt slack. Excessive belt slack can be observed visually by noticing sagging or drooping of the belt between pulleys. To diagnose this, visually inspect the belt and check for any significant slack or looseness. Excessive belt slack indicates that the tensioner roller is no longer providing adequate tension and should be replaced.
2. Belt Misalignment:
A failing tensioner roller can lead to belt misalignment, causing the belt to deviate from its intended path. Belt misalignment can be diagnosed by observing the belt’s position in relation to the pulleys. Signs of misalignment include the belt running off-center, making contact with adjacent components, or riding too close to the edge of the pulleys. If belt misalignment is detected, it is essential to inspect the tensioner roller for any wear, damage, or misalignment and replace it if necessary.
3. Unusual Noise or Vibration:
A failing tensioner roller can generate unusual noise or vibrations in the belt drive system. This can be caused by worn bearings, misalignment, or other internal damages within the tensioner roller. To diagnose this, carefully listen for any abnormal noises such as grinding, squeaking, or rattling coming from the tensioner roller area while the system is in operation. Additionally, pay attention to any excessive vibrations or shaking of the belt drive system. If unusual noise or vibration is present, it indicates a potential issue with the tensioner roller that may require replacement.
4. Visible Wear or Damage:
Inspecting the tensioner roller for visible wear or damage is an essential diagnostic method. Look for signs of wear, such as cracks, grooves, or uneven surface texture on the roller. Additionally, check for any signs of physical damage, such as dents or deformation. If the tensioner roller shows visible signs of wear or damage, it is an indication that it has reached the end of its service life and should be replaced.
5. Inadequate Tension:
If the tensioner roller fails to provide sufficient tension to the belt, it can lead to belt slippage, reduced power transfer, and decreased overall system performance. Insufficient tension can be diagnosed by observing belt slippage or excessive wear on the belt’s contact surfaces with the pulleys. Check the tension of the belt by applying moderate pressure to it with your finger. If the belt deflects significantly, it indicates inadequate tension provided by the tensioner roller. In such cases, the tensioner roller should be inspected and replaced if necessary.
6. Maintenance Schedule:
Following the manufacturer’s recommended maintenance schedule is an important aspect of diagnosing the need for tensioner roller replacement. Manufacturers often provide guidelines on the expected service life or recommended replacement intervals for tensioner rollers. It is essential to consult the maintenance schedule specific to the belt drive system and adhere to the recommended replacement intervals. This proactive approach helps prevent potential failures or performance issues associated with worn or damaged tensioner rollers.
7. Professional Inspection:
In complex or critical applications, it may be necessary to seek the expertise of a professional technician or engineer to diagnose the need for tensioner roller replacement. Professionals can perform comprehensive inspections using specialized tools and techniques, such as laser alignment or vibration analysis, to assess the condition of the tensioner roller accurately. They can identify any underlying issues or potential risks and provide recommendations for replacement based on the specific requirements of the belt drive system.
In summary, the signs that indicate a need for tensioner roller replacement include excessive belt slack, belt misalignment, unusual noise or vibration, visible wear or damage, inadequate tension, adherence to maintenance schedules, and professional inspections. By regularly inspecting the tensioner roller and promptly addressing any signs of wear or malfunction, operators can ensure the reliable and efficient operation of their belt drive systems.
How do tensioner rollers contribute to reducing wear and increasing the lifespan of belts?
Tensioner rollers play a vital role in reducing wear and increasing the lifespan of belts in various applications. They offer several key contributions in achieving these objectives:
1. Maintaining Proper Belt Tension:
Tensioner rollers help maintain the optimal tension in belts throughout their operation. Proper tension is crucial for efficient power transmission and preventing belt slippage. When belts operate under inadequate tension, slippage can occur, leading to increased wear on the belt and associated components. Tensioner rollers ensure that the belts remain appropriately tensioned, reducing wear and extending their lifespan.
2. Absorbing Belt Vibrations:
Vibrations can occur in belt drive systems due to imbalances, misalignments, or variations in load. These vibrations can accelerate belt wear by causing friction and excessive flexing. Tensioner rollers are designed to absorb and dampen vibrations, minimizing their impact on the belt. By reducing vibrations, tensioner rollers help to decrease wear and prolong the life of the belt.
3. Distributing Tension Evenly:
Tensioner rollers distribute tension more evenly along the length of the belt. They help prevent localized areas of excessive tension, which can lead to premature wear and belt failure. By ensuring a more uniform distribution of tension, tensioner rollers contribute to reducing wear and extending the lifespan of belts.
4. Compensating for Belt Stretch:
Over time, belts can stretch due to the mechanical stresses they experience during operation. Belt stretch can result in reduced tension and compromised power transmission. Tensioner rollers are designed to compensate for belt stretch by applying additional tension to maintain the desired level of belt tension. This compensation helps to prevent belt slippage, wear, and premature failure, thereby increasing the lifespan of the belt.
5. Reducing Belt Misalignment:
Proper belt alignment is essential for minimizing wear and optimizing belt life. Tensioner rollers assist in maintaining belt alignment by exerting consistent pressure on the belt and guiding it along the desired path. By reducing belt misalignment, tensioner rollers help prevent edge wear, side-loading, and premature belt failure.
6. Providing Belt Support:
Tensioner rollers provide support to the belt, especially in longer spans or applications with heavy loads. They help prevent belt sagging and excessive flexing, which can lead to accelerated wear and reduced belt life. By offering support, tensioner rollers contribute to minimizing wear and increasing the durability of the belt.
7. Facilitating Belt Tracking:
Proper belt tracking is crucial for belt longevity and performance. Tensioner rollers aid in maintaining belt tracking by applying controlled pressure and guiding the belt along the intended path. By promoting accurate belt tracking, tensioner rollers help prevent edge wear, rubbing, and premature belt failure.
8. Minimizing Belt Slippage:
Belt slippage can occur when there is insufficient tension or excessive loads in the system. Tensioner rollers help maintain the necessary tension in the belt, ensuring a secure grip between the belt and the pulleys. By minimizing belt slippage, tensioner rollers reduce wear, heat generation, and premature belt failure.
In summary, tensioner rollers contribute significantly to reducing wear and increasing the lifespan of belts by maintaining proper tension, absorbing vibrations, distributing tension evenly, compensating for belt stretch, reducing belt misalignment, providing belt support, facilitating belt tracking, and minimizing belt slippage. These contributions help optimize the performance, efficiency, and longevity of belt drive systems in various applications.
Are there specific applications where tensioner rollers are essential for proper belt operation?
Yes, there are specific applications where tensioner rollers are essential for proper belt operation. Tensioner rollers play a critical role in maintaining optimal belt performance and are particularly important in the following applications:
1. High-Torque Systems:
In applications where high torque is involved, such as heavy machinery or industrial equipment, tensioner rollers are essential for proper belt operation. High torque can exert significant forces on belts, leading to increased tension and potential belt slippage. Tensioner rollers help maintain the correct tension, ensuring secure power transmission and preventing belt failures or damage in these demanding applications.
2. Variable-Speed Drives:
In applications where variable speed is required, such as in automotive engines or industrial machinery, tensioner rollers are crucial for proper belt operation. Variable-speed drives often rely on belt drive systems to adjust the speed of driven components. Tensioner rollers help maintain consistent belt tension, allowing for smooth speed adjustments and reliable operation across different speed ranges.
3. Long Belt Lengths:
In applications that involve long belt lengths, such as conveyor systems or large-scale manufacturing equipment, tensioner rollers are essential. Long belts are prone to stretching and sagging, which can cause misalignment and decreased power transmission efficiency. Tensioner rollers help counteract belt stretch, maintaining the proper tension and alignment over extended distances, ensuring optimal belt operation in these applications.
4. High-Speed Applications:
For high-speed applications, such as in racing vehicles, aircraft engines, or industrial machinery with rapid rotational speeds, tensioner rollers are vital for proper belt operation. High speeds can generate significant centrifugal forces that impact belt tension and introduce vibrations. Tensioner rollers help maintain the necessary tension, absorb vibrations, and prevent belt slippage, ensuring reliable and efficient power transmission at high speeds.
5. Challenging Environments:
In applications exposed to challenging environments, such as off-road vehicles, construction machinery, or marine equipment, tensioner rollers are essential for proper belt operation. Harsh conditions, including dust, dirt, moisture, and temperature variations, can accelerate belt wear and affect performance. Tensioner rollers help maintain optimal belt tension, reducing the risk of belt damage and ensuring reliable operation in these demanding environments.
6. Multi-Belt Systems:
Applications that utilize multi-belt systems, such as heavy-duty trucks, agricultural machinery, or printing presses, require tensioner rollers for proper belt operation. Multi-belt systems often have several belts driving different components or accessories. Tensioner rollers help maintain individual belt tension and overall system balance, preventing belt slippage, ensuring consistent power transmission, and optimizing the performance of the entire system.
7. High-Precision Applications:
In applications that demand high precision, such as CNC machines, robotics, or medical equipment, tensioner rollers are essential for proper belt operation. These applications require accurate and reliable power transmission to ensure precise movements or operations. Tensioner rollers help maintain the correct belt tension, minimizing variations and ensuring consistent performance in high-precision operations.
In summary, tensioner rollers are essential for proper belt operation in various specific applications, including high-torque systems, variable-speed drives, long belt lengths, high-speed applications, challenging environments, multi-belt systems, and high-precision applications. Incorporating tensioner rollers in these applications is crucial for maintaining optimal belt performance, preventing belt failures, and ensuring reliable and efficient operation of the belt drive systems.
editor by CX 2024-02-25
China OEM Heavy Duty Machine Excavator Undercarriage Spare Part Bottom Rollers Zx650/ Zx750/Zx870 Track Roller Berco
Product Description
Professional Excavator&Bulldozer CHINAMFG Undercarriage Parts Manufacturer
Factory Supplying Directly
Super Quality with Competitive Price!!!
Product Features:
Product Name: | Excavator Undercarriage Parts Track Roller/Bottom Roller for EX100 EX200 EX300 EX400 EX600 EX750 ZAX360 ZAX470 ZAX670 ZAX690 ZAX870 ZAX890 ZAX1200 Excavator Excavator |
Technical: | Forging/Casting |
Surface Hardness: | HRC52-58, Deepth:8mm-12mm |
Colors: | Black or Yellow |
Finishing: | Smooth |
Applicable Industries: | Machinery Repair Shops, Construction works |
Material: | 35MnB |
Related Products: | Track Link, Track Pad, Track Roller, Idler. Sprockets, Carrier Roller, Tensioner for Excavators And Dozers |
For more than thousands types of rollers in stock!
Shipment immediately once order confirmed.
Confirming Dimensions With Us Before Ordering
Make Sure the Parts Matching with Your Machine
Strict Quality Control System
Original Factory, Quality Guarantted.
Choose us. You can buy better parts with good price!
XIHU (WEST LAKE) DIS.N Excavator&Bulldozer Undercarriage Parts&Components Including:
- Track Chain With Track Shoe Assembly
- Segments for Heavy Duty Excavator and Bulldozer
- Drive Sprockets
- Track Roller
- Carriaer Roller
- Idler
- Tensioner Spring
- Bolts&Nuts for All Part
Related Models:
THE MODELS FOR EXCAVATOR/BULLDOZER | ||||||||
FOR HITACHI | ||||||||
EX40-1 | EX40-2 | EX55 | EX60 | EX60-2 | EX60-3 | EX60-5 | EX70 | EX75 |
EX100 | EX110 | EX120 | EX120-1 | EX120-2 | EX120-3 | EX120-5 | EX130-1 | EX200-1 |
EX200-2 | EX200-3 | EX200-5 | EX220-3 | EX220-5 | EX270 | EX300 | EX300-1 | EX300-2 |
EX300-3 | EX300-5 | EX300A | EX330 | EX370 | EX400-1 | EX400-2 | EX400-3 | EX400-5 |
EX450 | ZAX30 | ZAX55 | ZAX200 | ZAX200-2 | ZAX330 | ZAX450-1 | ZAX450-3 | ZAX450-5 |
ZX110 | ZX120 | ZX200 | ZX200-1 | ZX200-3 | ZX200-5G | ZX200LC-3 | ZX210 | ZX210-3 |
ZX210-5 | ZX225 | ZX240 | ZX250 | ZX270 | ZX300 | ZX330 | ZX330C | ZX350 |
ZX450 | ZX450LC | ZX500 | ZX500LC | ZX520 | ZX670 | ZX690 | ZX870 | ZX130 |
ZX170 | ZX170LC | ZX195 | ZX260 | ZX360 | ZX360LC | ZX400 | ZX470 | ZX490 |
FOR KOMATSU(EXCAVATOR) | ||||||||
PC20-7 | PC30 | PC30-3 | PC30-5 | PC30-6 | PC40-7 | PC45 | PC45-2 | PC55 |
PC120-6 | PC130 | PC130-7 | PC200 | PC200-1 | PC200-3 | PC200-5 | PC200-6 | PC200-7 |
PC200-8 | PC210-6 | PC220-1 | PC220-3 | PC220-6 | PC220-7 | PC220-8 | PC270-7 | PC202B |
PC220LC-6 | PC220LC-8 | PC240 | PC300 | PC300-3 | PC300-5 | PC300-6 | PC300-7 | PC300-7K |
PC300LC-7 | PC350-6/7 | PC400 | PC400-3 | PC400-5 | PC400-6 | PC400LC-7 | PC450-6 | PC450-7 |
PC600 | PC650 | PC750 | PC800 | PC1100 | PC1250 | PC2000 | PC360 | PC460 |
FOR KOMATSU(BULLDOZER) | ||||||||
D20 | D31 | D50 | D60 | D61 | D61PX | D65A | D65P | D64P-12 |
D80 | D85 | D155 | D275 | D355 | D85PX | D85EX | D65EX | D65PX |
D65E | D68 | D68ESS | D75 | D75S | D85ESS | D155 | D155A | D155AX |
D275 | D275AX | D355 | D475 | |||||
FOR CATERPILLAR(EXCAVATOR) | ||||||||
E200B | E200-5 | E320D | E215 | E320DL | E324D | E324DL | E329DL | E300L |
E320S | E320 | E320DL | E240 | E120-1 | E311 | E312B | E320BL | E345 |
E324 | E140 | E300B | E330C | E120 | E70 | E322C | E322B | E325 |
E325L | E330 | E450 | CAT225 | CAT312B | CAT315 | CAT320 | CAT320C | CAT320BL |
CAT330 | CAT322 | CAT245 | CAT325 | CAT320L | CAT973 | CAT939C | CAT963C | CAT313 |
CAT323 | CAT318 | CAT326 | CAT328 | CAT329 | CAT336 | CAT340 | CAT345 | CAT349 |
FOR CATERPILLAR(BULLDOZER) | ||||||||
D3 | D3B | D3C | D3D | D4 | D4C | D4D | D4E | D4H |
D5 | D5B | D5C | D5D | D5H | D5M | D6 | D6C | D6D |
D6H | D6M | D6R | D6G | D6N | D7 | D7C | D7D | D7E |
D7F | D7G | D7H | D7R | D8 | D8R | D8N | D8H | D8T |
D8L | D8K | D8G | D8M | D9 | D9L | D9N | D9R | D9T |
D10 | D10R | D10N | D10T | D11 | D11R | D11N | ||
FOR KOBELCO | ||||||||
SK120-6 | SK120-5 | SK210-8 | SK210LC-8 | SK220 | SK220-1 | SK220-3 | SK220-5/6 | SK200 |
SK200 | SK200 | SK200-3 | SK200-6 | SK200-8 | SK200-5/6 | SK60 | SK290 | SK100 |
SK230 | SK250 | SK250-8 | SK260LC-8 | SK300 | SK300-2 | SK300-4 | SK310 | SK320 |
SK330-8 | SK330 | SK350LC-8 | SK235SR | SK450 | SK480 | SK30-6 | ||
FOR SUMITOMO | ||||||||
SH120 | SH120-3 | SH200 | SH210-5 | SH200 | SH220-3 | SH220-5/7 | SH290-3 | SH350-5/7 |
SH220 | SH280 | SH290-7 | SH260 | SH300 | SH300-3 | SH300-5 | SH350 | SH60 |
FOR VOLVO | ||||||||
EC160C | EC160D | EC180B | EC180C | EC180D | EC210 | EC210 | EC210B | EC240B |
EC290 | EC290B | EC240 | EC55 | EC360 | EC360B | EC380D | EC460 | EC460B |
EC460C | EC700 | EC140 | EC140B | EC160B | EC350 | EC350DL | EC480 | EC340 |
FOR LIEBHERR | ||||||||
R914 | R924 | R934 | R944 | R916 | R926 | R936 | R954 | R966 |
R974 | R984 | |||||||
FOR KUBOTA | ||||||||
JH60-7 | JH115 | JH135 | JH161 | JH185 | ||||
FOR DAEWOO | ||||||||
DH200 | DH220-3 | DH220 | DH220S | DH280-2 | DH280-3 | DH55 | DH258 | DH130 |
DH370 | DH80 | DH500 | DH450 | DH225 | DH150 | DH330 | DH400 | DH580 |
FOR HYUNDAI | ||||||||
R60-5 | R60-7 | R80-7 | R200 | R200-3 | R210 | R210-1 | R210-9 | R210LC |
R210LC-7 | R225 | R225-3 | R225-7 | R250 | R250-7 | R290 | R290LC | R290LC-7 |
R320 | R360 | R954 | R205 | R210-5 | R215 | R230 | R235 | R275 |
R300 | R385 | R485 | ||||||
FOR KATO | ||||||||
HD512 | HD1430 | HD512III | HD820III | HD820R | HD1430III | HD700VI | HD1250VII | HD250SE |
HD400SE | HD500SE | HD1880 | ||||||
FOR DOOSAN | ||||||||
DX225 | DX225LC | DX258 | DX300 | DX300LCA | DX420 | DX430 | DX140 | DX150 |
DX220 | DX250 | DX255 | DX260 | DX370 | DX480 | DX520 | ||
FOR SHXIHU (WEST LAKE) DIS.I | ||||||||
SD13-2 | DH16J2XL | DH16J2LGP | SD16 | SD22 | SD32 | |||
FOR CASE | ||||||||
CX210 | CX210B | CX210C | CX210D | CX210LC | CX225 | CX235 | CX235C | CX240 |
CX240C | CX245 | CX250 | CX250C | CX300 | CX300C | CX330 | CX330C | CX350 |
CX350C | CX460 | CX460LC | CX470 | CX470C | CX490 | CX490D | CX700 | CX700B |
CX750 | CX750D | |||||||
FOR JCB | ||||||||
JS200 | JS200SC | JS210 | JS210SC | JS220 | JS220LC | JS230 | JS230LC | JS240 |
JS240LC | JS290 | JS290LC | JS300 | JS300LC | JS330 | JS330LC | ||
FOR XCMG | ||||||||
XE55DA | XE60DA | XE65DA | XE75DA | XE80C | XE80D | XE85C | XE85D | XE135D |
XE155DK | XE150D | XE155D | XE200DA | XE200D | XE200C | XE205DA | XE215DA | XE215C |
XE215D | XE215HB | XE225DK | XE230C | XE245DK | XE240D | XE260C | XE265C | XE270DK |
XE305D | XE335DK | XE335C | XE370D | XE370DK | XE370CA | XE370C | XE380DK | XE470D |
XE490DK | XE490CK | XE500HB | XE520DK | XE550DK | XE750D | XE750G | XE950D | XE950G |
XE950DA | XE55 | XE60 | XE65 | XE75 | XE80 | XE85 | XE135 | XE150 |
XE155 | XE200 | XE205 | XE215 | XE225 | XD230 | XE240 | XE245 | XE260 |
XE265 | XE270 | XE305 | XE335 | XE370 | XE380 | XE470 | XE490 | XE500 |
XE520 | XE550 | XE750 | XE950 | |||||
FOR MITSUBISHI | ||||||||
MS30 | MS110 | MS110-3 | MS110-5 | MS110-8 | MS180 | |||
FOR SAMSUNG | ||||||||
SE210 | SE280 | SE320 | ||||||
FOR IHI | ||||||||
IHI35 | IHI50 | IHI55 | IHI60 | IHI75 | ||||
FOR YMMA | ||||||||
YM15 | YM30 | YM35 | YM55 | YM65 | YM85 | |||
FOR LIUGONG | ||||||||
LG906C | LG907 | LG200 | LG220 | LG925 | LG934 |
Packing&Shipping
FAQ
1. You are a trader or a manufacture?
We are an industry and trade integration business.
2. How can I be sure the part will fit my excavator/bulldozer?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.
3. How about the payment terms?
We usually accept T/T(Wire Transfer). other terms also could be negotiated.
4. What is your minimum order?
It depends on what you are buying. Normally, 1 pcs also can be suppllied.
5. What is your delivery time?
FOB HangZhou or any Chinese port : 20 days . If there are any parts in stock , our delivery time is only 1-5 days.
6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.
Contact Us:
Melon Lin —————- Sales Manager ZheJiang XIHU (WEST LAKE) DIS.N MACHINERY CO., LTD. |
After-sales Service: | Technical Support |
---|---|
Warranty: | 1 Year |
Type: | Undercarriage Parts Track Roller Bottom Roller |
Application: | Hitachi Excavator |
Certification: | CE, ISO9001: 2000 |
Condition: | New |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
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Can you provide insights into the importance of proper tensioner roller alignment?
Proper tensioner roller alignment is of utmost importance in a belt drive system as it directly affects the system’s functionality, performance, and longevity. Here are detailed insights into the importance of proper tensioner roller alignment:
1. Optimal Belt Tension:
Proper tensioner roller alignment ensures optimal belt tension, which is crucial for the efficient operation of the belt drive system. When the tensioner roller is correctly aligned, it applies the appropriate tension to the belt, keeping it properly tensioned and preventing excessive slack or tightness. Optimal belt tension ensures efficient power transfer, minimizes belt slippage, reduces wear on the belt and other components, and maximizes the overall performance of the system.
2. Prevents Belt Misalignment:
Tensioner roller alignment plays a vital role in preventing belt misalignment. Misalignment occurs when the belt deviates from its intended path, causing it to run off-center or make contact with adjacent components. Improper tensioner roller alignment can introduce lateral forces on the belt, leading to misalignment. Belt misalignment can result in reduced power transmission efficiency, increased wear on the belt and pulleys, and the generation of noise and vibrations. Proper tensioner roller alignment helps maintain the belt’s alignment, ensuring smooth operation and minimizing the risk of misalignment-related issues.
3. Reduces Belt Wear and Failure:
Proper tensioner roller alignment helps minimize belt wear and failure. Misalignment can cause the belt to rub against the pulleys or other components, resulting in accelerated wear and damage to the belt. Excessive wear can lead to belt stretching, cracking, or even premature failure. By ensuring proper tensioner roller alignment, the belt remains in its intended position, reducing friction, wear, and the risk of belt failure. This extends the lifespan of the belt and minimizes the need for frequent replacements, resulting in cost savings and improved system reliability.
4. Minimizes Noise and Vibration:
Correct tensioner roller alignment contributes to reduced noise and vibration levels in the belt drive system. Misalignment can cause the belt to oscillate, vibrate, or produce noise as it rubs against the pulleys or other components. These vibrations and noise can be transmitted throughout the system, leading to discomfort, increased wear on components, and a decrease in overall system efficiency. Proper tensioner roller alignment ensures smooth belt operation, minimizing vibrations and noise, and providing a quieter and more comfortable working environment.
5. Improves System Efficiency:
Proper tensioner roller alignment improves the overall efficiency of the belt drive system. Misalignment can result in energy losses due to increased friction, belt slippage, or inefficient power transfer. When the tensioner roller is correctly aligned, it helps maintain optimal belt contact with the pulleys, reducing energy losses and ensuring efficient power transmission. Improved system efficiency leads to reduced energy consumption, increased productivity, and cost savings over the long term.
6. Ensures Reliable Performance:
Tensioner roller alignment is critical for ensuring reliable performance of the belt drive system. Misalignment can lead to unexpected system failures, breakdowns, or unplanned downtime. Proper tensioner roller alignment helps maintain the overall stability and reliability of the system, reducing the risk of sudden failures or disruptions. By ensuring reliable performance, proper tensioner roller alignment contributes to increased productivity, improved operational efficiency, and enhanced system longevity.
7. Facilitates Maintenance and Service:
Proper tensioner roller alignment simplifies maintenance and service tasks. When the tensioner roller is correctly aligned, it is easier to access and adjust, allowing for straightforward tension adjustments or replacement when necessary. Maintenance personnel can quickly identify and address any alignment issues, ensuring that the system remains in optimal working condition. Proper tensioner roller alignment facilitates efficient maintenance practices, reduces downtime during servicing, and enhances the overall serviceability of the belt drive system.
In summary, proper tensioner roller alignment is crucial for the optimal performance, longevity, and reliability of a belt drive system. It ensures optimal belt tension, prevents misalignment, reduces wear on the belt, minimizes noise and vibration, improves system efficiency, and facilitates maintenance and service. By giving due attention to tensioner roller alignment, system operators can maximize the benefits of their belt drive systems and avoid potential issues that can arise from misalignment.
How do tensioner rollers contribute to reducing wear and increasing the lifespan of belts?
Tensioner rollers play a vital role in reducing wear and increasing the lifespan of belts in various applications. They offer several key contributions in achieving these objectives:
1. Maintaining Proper Belt Tension:
Tensioner rollers help maintain the optimal tension in belts throughout their operation. Proper tension is crucial for efficient power transmission and preventing belt slippage. When belts operate under inadequate tension, slippage can occur, leading to increased wear on the belt and associated components. Tensioner rollers ensure that the belts remain appropriately tensioned, reducing wear and extending their lifespan.
2. Absorbing Belt Vibrations:
Vibrations can occur in belt drive systems due to imbalances, misalignments, or variations in load. These vibrations can accelerate belt wear by causing friction and excessive flexing. Tensioner rollers are designed to absorb and dampen vibrations, minimizing their impact on the belt. By reducing vibrations, tensioner rollers help to decrease wear and prolong the life of the belt.
3. Distributing Tension Evenly:
Tensioner rollers distribute tension more evenly along the length of the belt. They help prevent localized areas of excessive tension, which can lead to premature wear and belt failure. By ensuring a more uniform distribution of tension, tensioner rollers contribute to reducing wear and extending the lifespan of belts.
4. Compensating for Belt Stretch:
Over time, belts can stretch due to the mechanical stresses they experience during operation. Belt stretch can result in reduced tension and compromised power transmission. Tensioner rollers are designed to compensate for belt stretch by applying additional tension to maintain the desired level of belt tension. This compensation helps to prevent belt slippage, wear, and premature failure, thereby increasing the lifespan of the belt.
5. Reducing Belt Misalignment:
Proper belt alignment is essential for minimizing wear and optimizing belt life. Tensioner rollers assist in maintaining belt alignment by exerting consistent pressure on the belt and guiding it along the desired path. By reducing belt misalignment, tensioner rollers help prevent edge wear, side-loading, and premature belt failure.
6. Providing Belt Support:
Tensioner rollers provide support to the belt, especially in longer spans or applications with heavy loads. They help prevent belt sagging and excessive flexing, which can lead to accelerated wear and reduced belt life. By offering support, tensioner rollers contribute to minimizing wear and increasing the durability of the belt.
7. Facilitating Belt Tracking:
Proper belt tracking is crucial for belt longevity and performance. Tensioner rollers aid in maintaining belt tracking by applying controlled pressure and guiding the belt along the intended path. By promoting accurate belt tracking, tensioner rollers help prevent edge wear, rubbing, and premature belt failure.
8. Minimizing Belt Slippage:
Belt slippage can occur when there is insufficient tension or excessive loads in the system. Tensioner rollers help maintain the necessary tension in the belt, ensuring a secure grip between the belt and the pulleys. By minimizing belt slippage, tensioner rollers reduce wear, heat generation, and premature belt failure.
In summary, tensioner rollers contribute significantly to reducing wear and increasing the lifespan of belts by maintaining proper tension, absorbing vibrations, distributing tension evenly, compensating for belt stretch, reducing belt misalignment, providing belt support, facilitating belt tracking, and minimizing belt slippage. These contributions help optimize the performance, efficiency, and longevity of belt drive systems in various applications.
Are there specific applications where tensioner rollers are essential for proper belt operation?
Yes, there are specific applications where tensioner rollers are essential for proper belt operation. Tensioner rollers play a critical role in maintaining optimal belt performance and are particularly important in the following applications:
1. High-Torque Systems:
In applications where high torque is involved, such as heavy machinery or industrial equipment, tensioner rollers are essential for proper belt operation. High torque can exert significant forces on belts, leading to increased tension and potential belt slippage. Tensioner rollers help maintain the correct tension, ensuring secure power transmission and preventing belt failures or damage in these demanding applications.
2. Variable-Speed Drives:
In applications where variable speed is required, such as in automotive engines or industrial machinery, tensioner rollers are crucial for proper belt operation. Variable-speed drives often rely on belt drive systems to adjust the speed of driven components. Tensioner rollers help maintain consistent belt tension, allowing for smooth speed adjustments and reliable operation across different speed ranges.
3. Long Belt Lengths:
In applications that involve long belt lengths, such as conveyor systems or large-scale manufacturing equipment, tensioner rollers are essential. Long belts are prone to stretching and sagging, which can cause misalignment and decreased power transmission efficiency. Tensioner rollers help counteract belt stretch, maintaining the proper tension and alignment over extended distances, ensuring optimal belt operation in these applications.
4. High-Speed Applications:
For high-speed applications, such as in racing vehicles, aircraft engines, or industrial machinery with rapid rotational speeds, tensioner rollers are vital for proper belt operation. High speeds can generate significant centrifugal forces that impact belt tension and introduce vibrations. Tensioner rollers help maintain the necessary tension, absorb vibrations, and prevent belt slippage, ensuring reliable and efficient power transmission at high speeds.
5. Challenging Environments:
In applications exposed to challenging environments, such as off-road vehicles, construction machinery, or marine equipment, tensioner rollers are essential for proper belt operation. Harsh conditions, including dust, dirt, moisture, and temperature variations, can accelerate belt wear and affect performance. Tensioner rollers help maintain optimal belt tension, reducing the risk of belt damage and ensuring reliable operation in these demanding environments.
6. Multi-Belt Systems:
Applications that utilize multi-belt systems, such as heavy-duty trucks, agricultural machinery, or printing presses, require tensioner rollers for proper belt operation. Multi-belt systems often have several belts driving different components or accessories. Tensioner rollers help maintain individual belt tension and overall system balance, preventing belt slippage, ensuring consistent power transmission, and optimizing the performance of the entire system.
7. High-Precision Applications:
In applications that demand high precision, such as CNC machines, robotics, or medical equipment, tensioner rollers are essential for proper belt operation. These applications require accurate and reliable power transmission to ensure precise movements or operations. Tensioner rollers help maintain the correct belt tension, minimizing variations and ensuring consistent performance in high-precision operations.
In summary, tensioner rollers are essential for proper belt operation in various specific applications, including high-torque systems, variable-speed drives, long belt lengths, high-speed applications, challenging environments, multi-belt systems, and high-precision applications. Incorporating tensioner rollers in these applications is crucial for maintaining optimal belt performance, preventing belt failures, and ensuring reliable and efficient operation of the belt drive systems.
editor by CX 2023-12-07
China best Heavy Duty Machine Excavator Undercarriage Spare Part Bottom Rollers Zx650/ Zx750/Zx870 Track Roller Berco with high quality
Product Description
Professional Excavator&Bulldozer Aftermarket Undercarriage Parts Manufacturer
Factory Supplying Directly
Super Quality with Competitive Price!!!
Product Features:
Product Name: | Excavator Undercarriage Parts Track Roller/Bottom Roller for EX100 EX200 EX300 EX400 EX600 EX750 ZAX360 ZAX470 ZAX670 ZAX690 ZAX870 ZAX890 ZAX1200 Excavator Excavator |
Technical: | Forging/Casting |
Surface Hardness: | HRC52-58, Deepth:8mm-12mm |
Colors: | Black or Yellow |
Finishing: | Smooth |
Applicable Industries: | Machinery Repair Shops, Construction works |
Material: | 35MnB |
Related Products: | Track Link, Track Pad, Track Roller, Idler. Sprockets, Carrier Roller, Tensioner for Excavators And Dozers |
For more than thousands types of rollers in stock!
Shipment immediately once order confirmed.
Confirming Dimensions With Us Before Ordering
Make Sure the Parts Matching with Your Machine
Strict Quality Control System
Original Factory, Quality Guarantted.
Choose us. You can buy better parts with good price!
XIHU (WEST LAKE) DIS.N Excavator&Bulldozer Undercarriage Parts&Components Including:
- Track Chain With Track Shoe Assembly
- Segments for Heavy Duty Excavator and Bulldozer
- Drive Sprockets
- Track Roller
- Carriaer Roller
- Idler
- Tensioner Spring
- Bolts&Nuts for All Part
Related Models:
THE MODELS FOR EXCAVATOR/BULLDOZER | ||||||||
FOR HITACHI | ||||||||
EX40-1 | EX40-2 | EX55 | EX60 | EX60-2 | EX60-3 | EX60-5 | EX70 | EX75 |
EX100 | EX110 | EX120 | EX120-1 | EX120-2 | EX120-3 | EX120-5 | EX130-1 | EX200-1 |
EX200-2 | EX200-3 | EX200-5 | EX220-3 | EX220-5 | EX270 | EX300 | EX300-1 | EX300-2 |
EX300-3 | EX300-5 | EX300A | EX330 | EX370 | EX400-1 | EX400-2 | EX400-3 | EX400-5 |
EX450 | ZAX30 | ZAX55 | ZAX200 | ZAX200-2 | ZAX330 | ZAX450-1 | ZAX450-3 | ZAX450-5 |
ZX110 | ZX120 | ZX200 | ZX200-1 | ZX200-3 | ZX200-5G | ZX200LC-3 | ZX210 | ZX210-3 |
ZX210-5 | ZX225 | ZX240 | ZX250 | ZX270 | ZX300 | ZX330 | ZX330C | ZX350 |
ZX450 | ZX450LC | ZX500 | ZX500LC | ZX520 | ZX670 | ZX690 | ZX870 | ZX130 |
ZX170 | ZX170LC | ZX195 | ZX260 | ZX360 | ZX360LC | ZX400 | ZX470 | ZX490 |
FOR KOMATSU(EXCAVATOR) | ||||||||
PC20-7 | PC30 | PC30-3 | PC30-5 | PC30-6 | PC40-7 | PC45 | PC45-2 | PC55 |
PC120-6 | PC130 | PC130-7 | PC200 | PC200-1 | PC200-3 | PC200-5 | PC200-6 | PC200-7 |
PC200-8 | PC210-6 | PC220-1 | PC220-3 | PC220-6 | PC220-7 | PC220-8 | PC270-7 | PC202B |
PC220LC-6 | PC220LC-8 | PC240 | PC300 | PC300-3 | PC300-5 | PC300-6 | PC300-7 | PC300-7K |
PC300LC-7 | PC350-6/7 | PC400 | PC400-3 | PC400-5 | PC400-6 | PC400LC-7 | PC450-6 | PC450-7 |
PC600 | PC650 | PC750 | PC800 | PC1100 | PC1250 | PC2000 | PC360 | PC460 |
FOR KOMATSU(BULLDOZER) | ||||||||
D20 | D31 | D50 | D60 | D61 | D61PX | D65A | D65P | D64P-12 |
D80 | D85 | D155 | D275 | D355 | D85PX | D85EX | D65EX | D65PX |
D65E | D68 | D68ESS | D75 | D75S | D85ESS | D155 | D155A | D155AX |
D275 | D275AX | D355 | D475 | |||||
FOR CATERPILLAR(EXCAVATOR) | ||||||||
E200B | E200-5 | E320D | E215 | E320DL | E324D | E324DL | E329DL | E300L |
E320S | E320 | E320DL | E240 | E120-1 | E311 | E312B | E320BL | E345 |
E324 | E140 | E300B | E330C | E120 | E70 | E322C | E322B | E325 |
E325L | E330 | E450 | CAT225 | CAT312B | CAT315 | CAT320 | CAT320C | CAT320BL |
CAT330 | CAT322 | CAT245 | CAT325 | CAT320L | CAT973 | CAT939C | CAT963C | CAT313 |
CAT323 | CAT318 | CAT326 | CAT328 | CAT329 | CAT336 | CAT340 | CAT345 | CAT349 |
FOR CATERPILLAR(BULLDOZER) | ||||||||
D3 | D3B | D3C | D3D | D4 | D4C | D4D | D4E | D4H |
D5 | D5B | D5C | D5D | D5H | D5M | D6 | D6C | D6D |
D6H | D6M | D6R | D6G | D6N | D7 | D7C | D7D | D7E |
D7F | D7G | D7H | D7R | D8 | D8R | D8N | D8H | D8T |
D8L | D8K | D8G | D8M | D9 | D9L | D9N | D9R | D9T |
D10 | D10R | D10N | D10T | D11 | D11R | D11N | ||
FOR KOBELCO | ||||||||
SK120-6 | SK120-5 | SK210-8 | SK210LC-8 | SK220 | SK220-1 | SK220-3 | SK220-5/6 | SK200 |
SK200 | SK200 | SK200-3 | SK200-6 | SK200-8 | SK200-5/6 | SK60 | SK290 | SK100 |
SK230 | SK250 | SK250-8 | SK260LC-8 | SK300 | SK300-2 | SK300-4 | SK310 | SK320 |
SK330-8 | SK330 | SK350LC-8 | SK235SR | SK450 | SK480 | SK30-6 | ||
FOR SUMITOMO | ||||||||
SH120 | SH120-3 | SH200 | SH210-5 | SH200 | SH220-3 | SH220-5/7 | SH290-3 | SH350-5/7 |
SH220 | SH280 | SH290-7 | SH260 | SH300 | SH300-3 | SH300-5 | SH350 | SH60 |
FOR VOLVO | ||||||||
EC160C | EC160D | EC180B | EC180C | EC180D | EC210 | EC210 | EC210B | EC240B |
EC290 | EC290B | EC240 | EC55 | EC360 | EC360B | EC380D | EC460 | EC460B |
EC460C | EC700 | EC140 | EC140B | EC160B | EC350 | EC350DL | EC480 | EC340 |
FOR LIEBHERR | ||||||||
R914 | R924 | R934 | R944 | R916 | R926 | R936 | R954 | R966 |
R974 | R984 | |||||||
FOR KUBOTA | ||||||||
JH60-7 | JH115 | JH135 | JH161 | JH185 | ||||
FOR DAEWOO | ||||||||
DH200 | DH220-3 | DH220 | DH220S | DH280-2 | DH280-3 | DH55 | DH258 | DH130 |
DH370 | DH80 | DH500 | DH450 | DH225 | DH150 | DH330 | DH400 | DH580 |
FOR HYUNDAI | ||||||||
R60-5 | R60-7 | R80-7 | R200 | R200-3 | R210 | R210-1 | R210-9 | R210LC |
R210LC-7 | R225 | R225-3 | R225-7 | R250 | R250-7 | R290 | R290LC | R290LC-7 |
R320 | R360 | R954 | R205 | R210-5 | R215 | R230 | R235 | R275 |
R300 | R385 | R485 | ||||||
FOR KATO | ||||||||
HD512 | HD1430 | HD512III | HD820III | HD820R | HD1430III | HD700VI | HD1250VII | HD250SE |
HD400SE | HD500SE | HD1880 | ||||||
FOR DOOSAN | ||||||||
DX225 | DX225LC | DX258 | DX300 | DX300LCA | DX420 | DX430 | DX140 | DX150 |
DX220 | DX250 | DX255 | DX260 | DX370 | DX480 | DX520 | ||
FOR SHXIHU (WEST LAKE) DIS.I | ||||||||
SD13-2 | DH16J2XL | DH16J2LGP | SD16 | SD22 | SD32 | |||
FOR CASE | ||||||||
CX210 | CX210B | CX210C | CX210D | CX210LC | CX225 | CX235 | CX235C | CX240 |
CX240C | CX245 | CX250 | CX250C | CX300 | CX300C | CX330 | CX330C | CX350 |
CX350C | CX460 | CX460LC | CX470 | CX470C | CX490 | CX490D | CX700 | CX700B |
CX750 | CX750D | |||||||
FOR JCB | ||||||||
JS200 | JS200SC | JS210 | JS210SC | JS220 | JS220LC | JS230 | JS230LC | JS240 |
JS240LC | JS290 | JS290LC | JS300 | JS300LC | JS330 | JS330LC | ||
FOR XCMG | ||||||||
XE55DA | XE60DA | XE65DA | XE75DA | XE80C | XE80D | XE85C | XE85D | XE135D |
XE155DK | XE150D | XE155D | XE200DA | XE200D | XE200C | XE205DA | XE215DA | XE215C |
XE215D | XE215HB | XE225DK | XE230C | XE245DK | XE240D | XE260C | XE265C | XE270DK |
XE305D | XE335DK | XE335C | XE370D | XE370DK | XE370CA | XE370C | XE380DK | XE470D |
XE490DK | XE490CK | XE500HB | XE520DK | XE550DK | XE750D | XE750G | XE950D | XE950G |
XE950DA | XE55 | XE60 | XE65 | XE75 | XE80 | XE85 | XE135 | XE150 |
XE155 | XE200 | XE205 | XE215 | XE225 | XD230 | XE240 | XE245 | XE260 |
XE265 | XE270 | XE305 | XE335 | XE370 | XE380 | XE470 | XE490 | XE500 |
XE520 | XE550 | XE750 | XE950 | |||||
FOR MITSUBISHI | ||||||||
MS30 | MS110 | MS110-3 | MS110-5 | MS110-8 | MS180 | |||
FOR SAMSUNG | ||||||||
SE210 | SE280 | SE320 | ||||||
FOR IHI | ||||||||
IHI35 | IHI50 | IHI55 | IHI60 | IHI75 | ||||
FOR YMMA | ||||||||
YM15 | YM30 | YM35 | YM55 | YM65 | YM85 | |||
FOR LIUGONG | ||||||||
LG906C | LG907 | LG200 | LG220 | LG925 | LG934 |
Packing&Shipping
FAQ
1. You are a trader or a manufacture?
We are an industry and trade integration business.
2. How can I be sure the part will fit my excavator/bulldozer?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.
3. How about the payment terms?
We usually accept T/T(Wire Transfer). other terms also could be negotiated.
4. What is your minimum order?
It depends on what you are buying. Normally, 1 pcs also can be suppllied.
5. What is your delivery time?
FOB HangZhou or any Chinese port : 20 days . If there are any parts in stock , our delivery time is only 1-5 days.
6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.
Contact Us:
Melon Lin —————- Sales Manager ZheJiang XIHU (WEST LAKE) DIS.N MACHINERY CO., LTD. |
Types of V-Belt Drives
When evaluating drive technologies, you might want to consider a V-Belt. Not only can it improve the performance of an older drive, but it can save you time and money in the long run. Industry standard V-belts are prone to failing because of excessive wear, heat cracks, and stretching. Inefficient and downtime resulting from frequent retensioning and replacement can cost your company both time and money.
Cross-
A cross-belt for a V-Belt is a belt that is used in a conveyor system. This belt consists of 2 parts: an elastomer core and a fabric cover. The elastomer core is typically made of high-shock-resistant polyurethane. Different manufacturers have different synthetic rubber stocks, which may be used to prevent premature failure and extend the operating temperature range of the belt. Ideally, a well-engineered V-belt is stiff in the width and flexible along the length of the belt. The fabric covers are generally made of 2 different types of rubber, including compression and cushion rubber.
The diameter of the driver and driven pulleys are important considerations for choosing the right cross-belt for a V-belt. This will determine the belt length. The length should be proportional to the diameter of the drive shaft. Smaller diameters are better for smaller belts, which can increase elongation, which decreases the life of the belt. Larger diameters, on the other hand, can increase slippage, fluctuating force, and power loss.
Choosing the right V-belt for your vehicle is important, especially if you’re replacing a worn-out one. In some cases, the old V-belt may become too loose or a loop with a rubber-coated edge. You should measure the length of the belt before you buy it. Using a flexible english measuring tape, you can determine which size is best for your vehicle.
A cross-belt can increase power transmission by minimizing slipping. It also provides shock-absorption and increases the load capacity of the V-belt. It is the best option for heavy-duty machines where torque and power are critical. In some applications, this belt may be more effective than an open belt. If you use it for short distances, a cross-belt can be a better choice.
When choosing a V-belt, make sure to check the power ratio. The power of a belt depends on the initial tension applied to it. Also, the friction between the 2 mating surfaces is a factor. A V-belt with a high power density is not suitable for close-center applications. You can choose a narrow V-belt if you need a narrow belt for your machine.
U-shaped
The V-belt is a versatile belt used in countless industrial applications. Advancements in engineering have led to many different types of V-belts. Whether it’s a U-shaped belt or a double-sided V-belt, proper installation and maintenance are crucial for trouble-free operation. Below are some common V-belt specifications. Read on to learn more! The U-shaped V-belt is 1 of the most common.
A V-belt is a flexible, pliable machine element used to transmit power between 2 or more rotating shafts. Its cross-section is trapezoidal, so that as the tension increases on 1 side, the belt wedges into the groove on the opposite side. The increased friction between the 2 components results in a high torque transmission and minimal power loss from slippage. U-shaped V-belts are ideal for a variety of applications, from lawn mowers to cars.
The U-shaped V-belt is made of 2 parts: an elastomer core and a textile cover. The core is made from a flexible material with high flexural strength and shock resistance. The cover is made of textile material that is treated to create a chemical bond with the belt’s core material. This makes it pliable and strong while preventing the cover from becoming worn out or damaged.
Unlike flat belts, U-shaped V-belts are designed to fit into a U-shaped sheave, which increases their lateral rigidity. They also maintain their stability under shock and vibration loads. Their simplicity makes installation and tensioning much easier. The constructional components of a standard V-belt are illustrated in Figure 9. Each component has a vital role in the belt’s performance. Similarly, different materials can influence the belt’s performance.
As with any belt, proper tension is crucial. Having a loose belt causes slippage and rapid wear, which robs you of energy and productivity. Likewise, too much tension can cause premature belt wear. Proper tension is defined as the lowest level at which the belt does not slip or squeal under peak load. This tension range can still operate a drive, so it’s important to find the correct tension for your particular application.
Cogged
There are many advantages of a Cogged V-Belt. Its extra-thick construction allows for bends around smaller pulleys. It also runs cooler and lasts longer than a traditional V-belt. In addition, it has a higher coefficient of friction than a wrapped V-belt. Cogged V-Belts can also resist heat, making them an excellent choice for high-temperature applications.
A cogged V-Belt is also less likely to suffer from heat buildup, which can shorten the life of a standard belt and increase downtime and replacement costs. A Cogged V-Belt is more expensive than a wrap-molded belt, but it will pay for itself in as little as 1 month. Most synchronous belt conversions pay for themselves in less than 2 years. A longer payback time is typical with a larger system.
Cogged V-Belts are used in many applications, including in-line conveyors, gantry cranes, and wind turbines. The belt itself is composed of various types of rubber and reinforcements. They undergo tensile and compressive stresses as each segment of the belt passes through the pulley. Therefore, a different type of material is needed for the bottom side of the belt. The ideal material for this area should have a high coefficient of friction and increased wear resistance.
The Cogged V-Belt has a trapezium-shaped cross-section. The fabric cover resists heat and abrasion and helps protect the internal components of the v-belt. The different types of materials used in the fabric cover are patented. In some cases, the fabric cover is made of Kevlar or aramid fiber. This allows for smaller pulley diameters and more flexibility.
A Cogged V-Belt is made of 2 pieces of material. One is thick and includes a pitch line while the other has a slack side. The top is thicker and wider, while the bottom side has a lower pitch line. The slack side has a less pitch and more tension. Using a Cogged V-Belt will increase your productivity and help you save money.
Wedge
The Wedge V-Belt is 1 of the most popular types of drive belts available. The patented, narrow-profile design allows for lighter, thinner belts with greater transmission capabilities. The HY-T V-Belt is constructed with Vytacord tension members for strength and dimensional stability, and includes a cushion made of engineered rubber compound. This belt is ideal for high-speed, high-resistance applications, such as compressors, stone mills, and centrifugal pumps.
HY-T CZPT(r) belts have a continuous V-section, and a wide angle of flexibility. They provide torsional rigidity in long-center drives and are resistant to oil. The CZPT(r) belt is available in lengths up to 140 inches. Its free ribs wedge into the sheave groove to reduce belt whipping. This belt is also designed to fit into new designs and applications, so it’s compatible with virtually any type of drive.
The Wedge V-Belt is a popular choice in industrial applications. Its narrow profile reduces drive weight and space, allowing for higher horsepower. In addition, it can carry a higher load than a standard V belt. Its low cost and high efficiency make it a popular choice for many industrial applications. In addition to industrial settings, it is a popular choice in automotive and construction applications. While it may seem like a complicated belt design, the Wedge V-Belt is ideal for industrial use.
Wedge V-Belts have the same contact angle as the traditional v-belt, but have a narrow upper width. Their narrower upper width decreases their weight, which equalizes the tension on the tensile cord. The wedge-shaped design improves grip and increases wedge effect. Its durability is excellent, and it also features a cog shape for greater gripping power.
Wedge V-Belts are an efficient way to transmit power between 2 drives. They can move significant loads and can achieve very high speeds. The wedged shape of the belt allows it to wedge into the groove when the load increases. Moreover, it minimizes power loss due to slippage. If you want to get the most out of a Wedge V-Belt, make sure it is made of a material that resists heat and moisture.
China manufacturer China Manufacture Hot Selling Textile Spare Part Coil Winding Machine Ceramic CZPT Roller near me shop
Product Description
China Manufacture Hot Selling Textile Spare Part Coil Winding Machine Ceramic Xihu (West Lake) Dis. Roller
Product Description
Hardware Auto Spare Part Bearing Coil winding Plastic Ceramic Wire Xihu (West Lake) Dis. Pulley for cable
Features :
1.The middle ceramic coil is made of precise ceramic and matched with high-speed bearing 2. The winding tension can be maintained in a stable manner through the pulleys .
3.Baffles in both sides can prevent the wire to jump out of the groove .
4.The groove is polished to Ra0.2 .
Advantages :
1.Easy to be installed
2.Low coefficient of frictio
3. High speed running bearing
4.High quality and competitive prices
Specifications of wire CZPT pulley ( ± 0.5mm)
Model | A | B | C | D | E |
HT1001 | 20 | 15 | 3 | 4.8 | 3 |
HT1002 | 28.7 | 20 | 4/5 | 6.4 | 4 |
HT1003 | 30.4 | 15 | 3 | 10 | 3 |
HT1004 | 40 | 20 | 4/5 | 15 | 3 |
HT1005 | 45 | 30 | 5/6 | 10 | 6 |
HT1006 | 60 | 40 | 8/10 | 13 | 7 |
HT1007 | 60 | 40 | 6/8 | 18 | 6 |
HT1008 | 79.2 | 50 | 10 | 15 | 9 |
HT1009 | 80.5 | 40 | 8 | 25 | 7 |
HT1571 | 100 | 50 | 10 | 29.5 | 9 |
Company profile
HARTAI TECHNOLOGYLIMITED was founded in 2001, the factory is located in HangZhou city. ZheJiang province.
We specialized in the manufacture and RD of the component which is used in coil of wire and tension systems. textile machinery and electrical industry precision ceramics. Such as: coil winding nozzle, coil winding tensioner, tension meter, ceramic eyelets, ceramic coating pulley. etc.
We produce high quality coil winding nozzle which include tungsten carbide nozzle, ruby nozzle and ceramic nozzle. We adopt the excellent raw material and technology to ensure best quality which exceed our customer’s expection. Our main customer Mitsubishi, ABB, SVM, YKK. etc, We expect long term relationship with you!
FAQ
1. How can I get a quotation?
You can find our contact information below this page and some detail information will be very helpful to get an exact quotation. We will give quotation within 24hours, if urgent, please tell us and we will regard your inquiry priority.
2. How can I get a sample?
As the price confirmed, you can require for samples.
3. Can you do the design for us?
Yes, we have our factory and we can make OEM order.
4. How long can I expect to get the sample?
Normally it takes 7-15days to produce the sample.
5. What about the lead time for mass production?
It depends on what kind of products you ordered. Generally, 15-25days for mass order.
We sincerely hope to get your inquiry of this voice coil actuator! If any questions, please feel free to contact us. Thanks for visiting our website!O(∩_∩)O
How to Fix a Faulty Drive Belt Tensioner
If you’re experiencing grinding, squeaking, or other unusual sounds from your car, your drive belt tensioner may be the culprit. In this article, we’ll discuss why a failed drive belt tensioner may need to be replaced and how to fix it. Once you have determined that your belt tensioner is faulty, you can use a Wrench to remove it and replace it with a new one. After you replace the belt tensioner, it will no longer be making noises.
Problems with timing belt tensioner
Whenever your engine is making strange noises, it is likely that the timing belt tensioner is causing the problem. A bad timing belt tensioner is a big cause of such sounds, as the timing of the engine is critical. When the belt is moving properly, the camshaft and crankshaft are perfectly synchronized, and the valves work in perfect sync during the intake and exhaust strokes of each cylinder.
Other signs of a worn tensioner include rust bleeding and dripping. Usually, rust will appear at the mounting bolts and “stops” on the tensioner. Other symptoms of a worn timing belt tensioner are noise, resistance, and roughness. If any of these symptoms are present, it’s important to get the car fixed as soon as possible. Troubleshooting problems with timing belt tensioner is an easy process if you know the symptoms.
If your car starts making squeaking or grinding noises when you drive, it’s probably the timing belt tensioner. The timing belt can also cause problems with your engine’s valves. When the timing belt is too loose, the valves cannot fully combust the fuel-air mixture. If this problem is left undiagnosed, it could result in severe engine damage. To solve the problem, you must replace the timing belt tensioner.
The repair of the timing belt tensioner is not a difficult job if you’re experienced and comfortable with DIY car repairs. If you have a good knowledge of car repair, you can try to replace it yourself – but don’t forget that it is a complex repair job that requires a lot of skill. So, it’s best to hire a professional mechanic. And if you don’t have the necessary tools and training, you can always try the DIY method.
Other symptoms of a bad timing belt tensioner include an abnormal chirping noise, misfiring, and check engine light malfunction. If you notice any of these symptoms, you should replace the timing belt tensioner as soon as possible. Often, the belt is wearing out and can’t spin freely. You may have to replace the timing belt tensioner to avoid major damage to your engine. The best way to tell if the timing belt tensioner is failing is to check it regularly.
Cost of a new drive belt tensioner
A new drive belt can be expensive. Replacing 1 is usually a straightforward task that requires little knowledge, but some cars are more difficult than others. Replacing a drive belt by yourself may result in the replacement of parts you do not know. You may also encounter problems that cannot be resolved unless you have a mechanic check all the affected parts. You can save money by taking the car to a mechanic before trying to fix the problem yourself.
A drive belt tensioner should last at least 125,000 miles, but can break sooner. Most car mechanics will replace the tensioner after you notice the belt is slipping. It takes about 15 minutes to an hour to replace 1 of these parts, and you can do it yourself with the proper tools. You can also ask about the replacement of pulleys or sprockets. The price of a new drive belt tensioner depends on the make and model of your car.
The average cost to replace a drive belt tensioner is between $235 and $267. This cost includes labor and parts, but doesn’t include taxes or fees. Some vehicles may need related repairs as well, such as serpentine belts or tensioner housing. For a detailed estimate, use the RepairPal Fair Price Estimator. You can compare labor costs and shop for the best price. There are many options available online, and you can choose the most convenient 1 for your needs.
In addition to replacing the drive belt, you should also check the idler pulleys, which do not drive anything. If they have excessive movement, replace them. A failed drive belt tensioner can cause the belt to slip and affect other components of the car. You may also notice warning lights that indicate a problem with the alternator, water pump, or power steering. You should also check your vehicle’s air conditioning.
Replacing the tensioner pulley can be done yourself for about $50. Depending on the type of pulley and belt, you may need to replace other parts of the engine as well. You can save money by replacing a tensioner pulley yourself if you have the time and skills. It’s easy to replace a new drive belt tensioner if you’re a mechanically inclined individual.
Repair options for a failed drive belt tensioner
A failed drive belt tensioner may have several symptoms. For instance, it can make a grinding or squealing sound, and it may emit a burning smell. The battery light on your car may also stay on. These are all signs that your drive belt has failed. However, these symptoms are not always indicative of the failure of the drive belt tensioner. Listed below are some common problems that can be caused by a failed drive belt tensioner.
To check for a failed drive belt tensioner, turn off the engine and examine the arm. If it doesn’t move, it’s time to replace the drive belt. A manual drive belt tensioner is easy to replace. A hydraulic or bad spring drive belt tensioner, however, will not be able to be fixed. If you can’t find a repair shop in your area, visit 1 of NAPA AutoCare locations, or a NAPA online store. They will be able to diagnose the failure and provide solutions for your car.
A spring tensioner is a type of drive belt tensioner that uses a spring-loaded pulley to apply the proper tension to the drive belt. However, spring tensioners can fail and seize if not properly maintained. A hydraulic tensioner uses hydraulic oil under pressure and can malfunction. In some cases, the tensioner can leak oil or lose its ability to tension the drive belt. It can also be damaged by excessive wear, which will cause the belt to break.
A failed drive belt tensioner can affect your car’s performance and functionality. In addition to making your car squeaky and jerky, a failed drive belt tensioner can cause the serpentine or v-belt to slip and wear out prematurely. Repairing a failed drive belt tensioner can also prevent your car from experiencing the same problems in the future. So, what do you do if you find your drive belt is slipping?
If your drive belt tensioner isn’t the problem, you’ll have to replace it. In some cases, a loose tensioner arm can lead to cracks in the tensioner housing. In the worst case scenario, the damaged tensioner can also lead to an overheated engine. Ultimately, a failed drive belt tensioner can cause your car to experience overheating, weak battery charging, and even a weakened power steering system.
Maintenance requirements for a drive belt tensioner
Drive belt tensioner maintenance begins with proper alignment of the pulleys. Misaligned pulleys or drives can wear a belt out too fast. Misalignment can occur if the component was recently replaced. A set of shims can restore the pulleys to the proper alignment. It is important to regularly check the tensioner to ensure proper function. Also, check the belt for cracks or wear.
Before performing any maintenance work, always turn off the drive to protect the motor. The belt should be in a safe position so that it will not fall on the workers. Lock down any moving parts and ensure the fans do not freewheel. When inspecting the drive belt tensioner, examine the belt guard for wear and debris. If the belt is damaged or has excessive heat, it is necessary to clean it or replace it.
It is important to maintain a proper fit between the belt and the drive belt tensioner. An incorrectly-sized drive belt will be difficult to install and adjust. An incorrect-rib count drive belt will fit, but will not last as long. Likewise, drive belts with too many ribs will not last as long. For these reasons, drive belt tensioners should be replaced when they are over 50,000 miles.
A drive belt tensioner is a pulley that rides on the outside surface of the serpentine belt. Its purpose is to maintain constant pressure on the pulleys that power car components. It is typically mounted on the front of the engine, bolted to the crankshaft, and rests against the serpentine belt. If the drive belt is cracked, it needs to be replaced immediately. If the arm is loose or bent, the bearings in the tensioner are probably worn.
The drive belt tensioner is an important part of the drive system, which is essential for smooth operation of the vehicle. However, it does wear out prematurely and should be replaced at a certain mileage. It should also be inspected for normal wear and tear as a result of road dirt, excessive heat, and oil leaks. However, it is important to remember that drive belts are highly sensitive to excessive heat, road dirt, and oil leaks.